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  • CNC Sheet Metal Manufacturing

Information of Sheet Metal Manufacturing Unit

 

 

Established in 1973, ELECTRONICA GROUP today is a multi-product, multi-million and multi-location group. The group based in Pune is Rs.4000 million global brand and has 9 manufacturing plants.
 
The three decades since its inception have been quite eventful marked by significant milestones. The Group is rapidly expanding in its well established EDM and Machine Tools business lines as well as in New Business avenues. 
 
This unit called “Electronica HiTech Machines Pvt.Ltd. (FabTech Division)” at Pirangut; Pune was put up in the July 2007 to cater to the Quality Sheet Metal Component requirement in the industry. We are now focusing on manufacturing world class Sheet Metal Components for use in Stainless Steel Clean Room Equipments & Furniture for Hotels, Hospitals & Pharmaceutical Industry etc. & Mild Steel Components for Electrical Cabinets, Control Panels, Compressor & Generator Canopies, Machine Covers, Elevator Claddings & Enclosure for the Industry. 
 
This facility with a total area of 80000 SQFT has an office space of 3000 SQFT & a covered Manufacturing & Assembly area of 22000 SQFT. Currently we are supplying Sheet Metal Canopies & Components to some of the reputed MNCs in India.   

Facilities

 

The facility is having the following Best Machines and Technologies from the world.

1) 30 Ton CNC Punching M/c. from FINNPOWER, Finland.

  • Punching Capacity – 30 Tons
  • Sheet Size without repositioning of Clamps– 3000 x 1500 mm
  • Sheet Thickness – 8 mm MS and 4 mm SS
  • Marking Speed – 3000 HPM
  • Punching at 1 mm Pitch – 1100 HPM
  • Punching at 25 mm Pitch – 500 HPM
  • Traversing Speed – 150 m/min
  • Work Chute Size – 500 x 500 mm
  • Can do Tapping from M2.5 to M8
  • Can do Etching for co. Logo, Mark No, Part No. etc
  • Can use all types Roll Forming Tools and Wheels
  • Full Brush Table for 200 Kg Sheet Weight

2) 100 Ton x 3200 mm long 5 axis CNC Hydraulic Press Brake from FINNPOWER, Finland.

  • Capacity – 100 Tons
  • Bending Length – 3200 mm
  • Between Columns- 2880 mm
  • Throat & Daylight – 400 mm
  • Stroke – 200 mm
  • Y1, Y2, X, R & Anti Deflection
  • are CNC controlled Axis
  • Delem 65W Controller

3) Special Table Top Type CNC Spot Welding M/c from Japan.

  • Table Size – 1000 x 800 mm
  • Can Spot Weld:
  • SS -2.5 x 2.5 mm
  • MS – 2.3 x 2.3 mm
  • GS – 2.3 x 2.3 mm
  • No Oxidation Mark on SS
  • No weld marks on base metal
  • Consistent Quality
  • Can weld Nuts and Studs

4) All other allied Best available M/cs for Tapping, Drilling, Grinding, Material Handling, CO2 & TIG, MIG Welding m/c for MS, SS, Al, Cu etc. We have Godrej 3.0 Ton Forklift Truck and Crown, Germany Hand pallets.

5)CONVEYOR BASED POWDER COATING PLANT

A Conveyor based Powder Coating Plant including 8 Tank Zinc Phosphating Henkel Chembond line for Pretreatment is the latest addition to the above Facility to cater to the ever increasing requirement of One Stop Solution for Sheet Metal Components with Powder Coating. Powder coating is carried out using Mitsuba Guns from Japan and Quality is ensured using a World Class Laboratory Set Up for Quality Testing. In addition to the statutory permissions & certification from Pollution Control Board, the Powder Coating Baking oven is LPG fired for giving pollution free environment. For Effluent treatment, a separate E.T.P PLANT is also put in Operation.

In the next phase of Expansion this year, it has been planned to add a 4.5KW CNC Laser Machine from Prima Industries, Europe, with a cutting capacity of 25mm thickness of MS.

Since we have good experience in exporting our manufactured products and importing Traded Products through our Offices and Showroom in Europe, China and Latin America, we are well placed to Export the Quality Sheet Metal Components Worldwide. 
We can assure our customers:

 
   
BEST QUALITY WITHOUT COMPROMISE WITH ELECTRONICA EXPERTISE   
 

Just plan your visit once to see the facility and we will be delighted to send our team of Experienced Engineers to study your requirement and offer the complete solution in sheet metal working. 

 
   
QA Lab Set up For Powder Coating & TQM     
   
   
   

 
 
   

Products

Just plan your visit once to see the facility and we will be delighted to send our team of Experienced Engineers to study your requirement and offer the complete solution in sheet metal working.

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